Wire-cutting EDM

Wire EDM machine uses a metallic wire (electrode) to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of the tool/electrode). The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. The wire is usually made of brass or stratified copper, and is between 0.02 and 0.33 mm diameter.

High speed machining

Wire cut EDM to satisfy demanding high-speed machining with respect of surface integrity. Comply for requirements of complex and large workpieces in die manufacturing, aerospace, medical and other part productions.

AgieCharmilles CUT 200 mSTravel X, Y, Z : 350 x 220 x 220 mm

Swiss design and manufacturing. Due in large part to quality Swiss manufacturing and the highest quality flat precision grinding of the guiding and assembly surfaces, the AgieCharmilles CUT mS / Sp series is built for long-lasting precision that remains unchanged after years of use.

Giving priority to speed and quality
Quality Swiss manufacturing
Due in large part to quality Swiss manufacturing and the highest quality flat precision grinding of the guiding and assembly surfaces, the AgieCharmilles CUT mS / Sp series is built for long-lasting precision that remains unchanged after years of use.

Key features

  • Active thermostabilization for highest precision
  • X, Y, U, V, Z linear glass scales
  • Easy, intuitive AC CUT HMI

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AgieCharmilles CUT 200 SpTravel X, Y, Z : 350 x 220 x 220 mm

The AgieCharmilles CUT 200 Sp is the most versatile machine range on the market, capable of cutting 45° cones, and can do this whatever the height of the part. The principle of crossed double guiding of the X, Y, U and V axes independently and of the same dimensions, allows machining to be done with a large taper, thurs widening the scope of possible applications for wire spark erosion.

Save energy – an economic and ecological necessity
The excellence of the AgieCharmilles CUT 200 Sp also resides in the control of operational costs. The otential for using less expensive wires and reduced filtration cost, added to a lower consumption of electricity, make the AgieCharmilles CUT 200 Sp particularly economical machines to run.
In order to control production costs, saving energy has become a priority in many workshops. The Econowatt modules manage the electrical power of the machine so as to never waste energy while the machine is running unattended.

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AgieCharmilles CUT 300 mSTravel X, Y, Z : 550 x 350 x 400 mm

The AgieCharmilles CUT 300 mS is the most versatile machine range on the market, capable of cutting 45° cones, and can do this whatever the height of the part. The principle of crossed double guiding of the X, Y, U and V axes independently and of the same dimensions, allows machining to be done with a large taper, thurs widening the scope of possible applications for wire spark erosion.

Swiss design and manufacturing
Quality Swiss manufacturing
Due in large part to quality Swiss manufacturing and the highest quality flat precision grinding of the guiding and assembly surfaces, the AgieCharmilles CUT mS / Sp series is built for long-lasting precision that remains unchanged after years of use.
Optical communication lines improve accuracy
To achieve high accuracy and finest surface finish, the optical communication lines from the numerical control ensure ultra fast reaction time of the digital servo drive and accurately control the nanosecond sparking pulses.

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AgieCharmilles CUT 300 SpTravel X, Y, Z : 550 x 350 x 400 mm

The AgieCharmilles CUT 300 Sp is the most versatile machine range on the market, capable of cutting 45° cones, and can do this whatever the height of the part. The principle of crossed double guiding of the X, Y, U and V axes independently and of the same dimensions, allows machining to be done with a large taper, thurs widening the scope of possible applications for wire spark erosion.

Save energy – an economic and ecological necessity
The excellence of the AgieCharmilles CUT 300 also resides in the control of operational costs. The otential for using less expensive wires and reduced filtration cost, added to a lower consumption of electricity, make the AgieCharmilles CUT 300 particularly economical machines to run.
In order to control production costs, saving energy has become a priority in many workshops. The Econowatt modules manage the electrical power of the machine so as to never waste energy while the machine is running unattended.

More info....

AgieCharmilles CUT 400 SpTravel X, Y, Z : 800 x 550 x 510 mm

The AgieCharmilles CUT 400 Sp is the most versatile machine range on the market, capable of cutting 45° cones, and can do this whatever the height of the part. The principle of crossed double guiding of the X, Y, U and V axes independently and of the same dimensions, allows machining to be done with a large taper, thurs widening the scope of possible applications for wire spark erosion.

Save energy – an economic and ecological necessity
The excellence of the AgieCharmilles CUT 400 Sp also resides in the control of operational costs. The otential for using less expensive wires and reduced filtration cost, added to a lower consumption of electricity, make the AgieCharmilles CUT 400 Sp particularly economical machines to run.
In order to control production costs, saving energy has become a priority in many workshops. The Econowatt modules manage the electrical power of the machine so as to never waste energy while the machine is running unattended.

More info....

AgieCharmilles AC Progress VP2Travel X, Y, Z : 350 x 250 x 256 mm

The high degree of precision of the AgieCharmilles AC Progress VP is achieved by perfectly combining major elements, such as the machine’s high static rigidity, measuring system that includes both transducers and optical scales, and the control unit. This means all individual elements works to their strenghts under a bespoke control designed specifically for EDM.

The advantage of using 2 different wires on a single-wire system
The AgieCharmilles AC Progress VP’s unique wire drives system allows a very special function in which two wires can be used in a single contour. Duotec in itself can massively reduce the time taken and running cost’s normally attributed to finer wire jobs. After carrying out the main cut on a larger diameter of wire a finer diameter wire is used to detail corners and provide the final trim cuts. Other benefits of Duotec includes a more robust process as the majority of the material removal is completed on a larger diameter wire.

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AgieCharmilles AC Progress VP3Travel X, Y, Z : 500 x 350 x 426 mm

The high degree of precision of the AgieCharmilles AC Progress VP is achieved by perfectly combining major elements, such as the machine’s high static rigidity, measuring system that includes both transducers and optical scales, and the control unit. This means all individual elements works to their strenghts under a bespoke control designed specifically for EDM.

The advantage of using 2 different wires on a single-wire system
The AgieCharmilles AC Progress VP’s unique wire drives system allows a very special function in which two wires can be used in a single contour. Duotec in itself can massively reduce the time taken and running cost’s normally attributed to finer wire jobs. After carrying out the main cut on a larger diameter of wire a finer diameter wire is used to detail corners and provide the final trim cuts. Other benefits of Duotec includes a more robust process as the majority of the material removal is completed on a larger diameter wire.

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AgieCharmilles AC Progress VP4Travel X, Y, Z : 800 x 550 x 525 mm

The high degree of precision of the AgieCharmilles AC Progress VP is achieved by perfectly combining major elements, such as the machine’s high static rigidity, measuring system that includes both transducers and optical scales, and the control unit. This means all individual elements works to their strenghts under a bespoke control designed specifically for EDM.

The advantage of using 2 different wires on a single-wire system
The AgieCharmilles AC Progress VP’s unique wire drives system allows a very special function in which two wires can be used in a single contour. Duotec in itself can massively reduce the time taken and running cost’s normally attributed to finer wire jobs. After carrying out the main cut on a larger diameter of wire a finer diameter wire is used to detail corners and provide the final trim cuts. Other benefits of Duotec includes a more robust process as the majority of the material removal is completed on a larger diameter wire.

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AgieCharmilles CUT 200 DedicatedTravel X, Y, Z : 350 x 220 x 220 mm

Swiss machine tool manufacturer GF Machining Solutions is the partner of choice to space exploration and research leaders including the National Aeronautics and Space Administration (NASA) and the European Space Administration, and to premier global manufacturers of precision components such as turbine blades, airframes and parts for landing gear.

To significantly reduce non-cut times, the AgieCharmilles CUT 200 Dedicated boasts extremely fast axis speeds, integrated collision protection and quick, smart wire threading. The latest generation of Agie Charmilles spark generators allows the machine to cut up to speeds of 400 mm2/min (38”2/hour) and up to 30-degree tapers in the Z-axis height while also minimizing the heat-affected zone in aerospace alloys.
Additionally, energy saving functionality and advanced software help reduce operational costs and provide increased system connectivity.

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