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Wire-cutting EDM
Wire EDM machine uses a metallic wire (electrode) to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of the tool/electrode). The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. The wire is usually made of brass or stratified copper, and is between 0.02 and 0.33 mm diameter.
Wire machines capable to achieve submicron position for producing parts of extreme accuracy and nano level surface finish down to RA 0.04 µm.
AgieCharmilles CUT 1000Travel X, Y, Z : 220 x 160 x 100 mm
GF Machining Solutions’ new AgieCharmilles CUT 1000, specifically designed to meet these demands, offers unique features in terms of precision and productivity, and perfect predictability and repeatability of machining results. This wire cut machine is a benchmark in micro erosion.
CUT 1000 designed for outstanding accuracy
Due to an exclusive machine design concept, the AgieCharmilles CUT 1000 meets highly demanding requirements in terms of positioning accuracy, shape and detail accuracy. These results are possible thanks to the development of an innovative machine tool design based on a monoblock framework with separated X and Y axes, and through the static and dynamic analysis of the behavior of the machine tool with the Finite Element Method.
AgieCharmilles CUT 2000 STravel X, Y, Z : 350 x 250 x 256 mm
The third-generation automatic wire changer gives the AgieCharmilles CUT 2000 S versatile, ease of use, and unequaled productivity. Each user, according to his needs and his imagination, will improve the profitability of his equipment by using one or more of the exclusive possibilities offered by two wire circuits. Thanks to the new Direct Power Supply module adapted to the Intelligent Power Generator (IPG), machining times are reduced by more than 30 percent.
AWC boosts your productivity, thanks to wire optimization
GF AgieCharmilles’ groundbreaking : AWC automatically changes wire diameters during machining. The AWC is unique on the market. With AWC, it is possible to make the first cut with a big wire, and automatically change to a small wire (0.05, 0.07, 0.1) to save machining time. As a result, you can cut a part with small wire at a speed similar to cutting with a big wire.
Wire quality optimization : Depending on the target, changing the wire during machining can be very challenging even without changing the diameter. Often, a special and expensive wire is only necessary for finishing cuts (surface quality) or for roughing cuts (speed optimization). To reduce wire costs, a less expensive wire can be used for one or more of the cuts, depending on the customer’s objectives
AgieCharmilles CUT 3000 STravel X, Y, Z : 500 x 350 x 256 mm
The third-generation automatic wire changer gives the AgieCharmilles CUT 3000 S versatile, ease of use, and unequaled productivity. Each user, according to his needs and his imagination, will improve the profitability of his equipment by using one or more of the exclusive possibilities offered by two wire circuits. Thanks to the new Direct Power Supply module adapted to the Intelligent Power Generator (IPG), machining times are reduced by more than 30 percent.
A reputation for very high precision
The machining precision is the result of a set of technical choices, such as the mechanical concept, the machining process, and wire guidance. Each element of the AgieCharmilles CUT 3000 S has been thought through and implemented in the smallest details, with the sole objective of ensuring high precision for the entire lifetime of the machine.
AgieCharmilles CUT 2000 XTravel X, Y, Z : 350 x 250 x 256 mm
The highly accurate CUT 2000 X, CUT 2000 X OilTech and CUT 3000 X take wirecutting EDM to the extreme, thanks to expert and dedicated machine testing on our production site.
Extreme precision to reach extraordinary pitch and positioning accuracy
Across a wide variety of industrial applications, manufacturers are under heavy pressure to repeatedly — sometimes over thousands of iterations — machine highly complex components at the highest level of precision. As your manufacturing demands become more extreme, the CUT 2000 X, CUT 2000 X OilTech and CUT 3000 X take highly accurate wire cutting to a new extreme by eliminating pitch and positioning errors that can result in rejected parts, higher production costs, damage your brand, and jeopardize your ISO certifications.
The result : No compromises in your quest to consistently achieve ± 1.5 μm pitch accuracy over 340 mm x 240 mm (460 mm by 320 mm for CUT 3000 X size), and M-shape form accuracy of ± 1.5 μm. Our high assembly standards and specific calibration tests on our production site are as extreme as the demands you face every day.
AgieCharmilles CUT 3000 XTravel X, Y, Z : 500 x 350 x 256 mm
The highly accurate CUT 2000 X, CUT 2000 X OilTech and CUT 3000 X take wirecutting EDM to the extreme, thanks to expert and dedicated machine testing on our production site.
Extreme precision to reach extraordinary pitch and positioning accuracy
Across a wide variety of industrial applications, manufacturers are under heavy pressure to repeatedly — sometimes over thousands of iterations — machine highly complex components at the highest level of precision. As your manufacturing demands become more extreme, the CUT 2000 X, CUT 2000 X OilTech and CUT 3000 X take highly accurate wire cutting to a new extreme by eliminating pitch and positioning errors that can result in rejected parts, higher production costs, damage your brand, and jeopardize your ISO certifications.
The result : No compromises in your quest to consistently achieve ± 1.5 μm pitch accuracy over 340 mm x 240 mm (460 mm by 320 mm for CUT 3000 X size), and M-shape form accuracy of ± 1.5 μm. Our high assembly standards and specific calibration tests on our production site are as extreme as the demands you face every day.
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